| Name: معجون الطماطم دويباك |
| Content: Tomato Paste Made from Fresh, Ripe, Tasty Tomatoes, Contains No GMO, Allergens, Coloring, Flavors or Preservatives. |
| Origin: IRAN, Tehran |
| Doypack: | 200gr, 400gr |
| Carton: | 50, 100 Per Carton |
Nutritional Value: (Per 100gr) |
|
| Ingredient: | 100% Purity Tomato Paste |
| Shelf Life: | 2 years from manufacturing date. Remaining shelf life not less than 6 months at date of delivery. |
| Storage Condition: | Unopened: Store in a clean and dry place at ambient temperature After opening: Tomato paste is typically usable for 5 to 7 days in the refrigerator. It also can be stored in the freezer for up to 6 months without affecting its taste or color. |
| Physical and Chemical Tests | |
| Brix: | 28-30, 25-27 |
| PH: | 3.9 – 4.5 |
| Total Acidity: | 3% – 7% |
| Salt: | < 1.5% |
| Organoleptic | |
| Color: | Red, Light Red |
| Taste: | Sweet , Sour, Pure Natural Tomatoes Flavor, No Burnt & Fermented Taste |
| Appearance: | Homogeneous, No Visible Tomato Skin and Seeds Residue |
| Smell: | No Abnormal Odour, No Burnt & Fermented Smell |
| Microbiological | |
| Total Plate Count: | < 100 cfu/g |
| Yeast & Mold: | < 10 cfu/g |
| Coliform: | Absent /g |
About Doypack Packaging
Doypack - short for "stand-up pouch" - has emerged as a revolutionary packaging solution in the food industry. Also known as stand-up pouch packaging, this type of packaging is very practical for a variety of products, especially tomato paste. Tomato paste is a highly viscous, semi-solid food product with high water activity and low pH that requires strong packaging to prevent microbial contamination, oxidative degradation and flavor loss.
The Doypack format meets these needs through multi-layer laminates, flexible forms and advanced sealing technologies.
Packaging Structure and Features
Royal Foods uses multi-layer protective films (PET/Aluminum/PE) to ensure the safety of its product. The structure of these layers includes the following:
- Outer layer (PET or BOPP): This foil-based layer provides printability, gloss and mechanical strength to the tomato paste doypack.
- Middle layer (aluminum foil or metallized PET): This layer, made of aluminum foil or metallized films, provides high resistance and protects the tomato paste against oxygen, light and external moisture. In this way, the color and taste of the paste are well preserved.
- Inner layer (LLDPE or CPP): This layer is in direct contact with the product ingredients. Its material is such that it provides heat sealing capability and fully preserves the health and quality of the product.
Benefits of Mr.aseptic Foods Tomato Paste Doypack
1. Convenience and Superior User Experience
- Easy-to-Use Design: Using the tomato paste doypack allows for precise and controlled distribution of tomato paste without the slightest mess. In addition, it is easy to open and does not require any tools such as a can opener or spoon. Also, the zipper lock on the top of the package allows you to close the lid tightly after each use so that the product remains fresh for future uses.
- Portion Control Benefits: You can take an accurate and measurable amount of it according to your food recipe. In this way, its waste is minimized. Also, unlike cans and jars, tomato paste does not stick to the walls of this package at all. With all these features, this product is ideal for small families who need to use tomato paste frequently and in small quantities.
2. Enhanced Product Quality & Freshness
- Taste & Texture Preservation: This package does not have any metal taste. In addition, the packaging of the doypack is in such a way that it prevents the entry of all factors affecting its taste and color. The concentration and viscosity of the product are also fully maintained throughout the entire consumption period.
- Nutrient preservation
The aluminum layer in the tomato paste doypack packaging protects the product from oxidation. In this way, more lycopene remains. Also, the aseptic process in the production of tomato paste doypack preserves 85% of the original content like Vitamin C after 24 months. This packaging also preserves the bright red color of the product without using artificial colors.
3. Economic and operational benefits
- Cost efficiency: Since these products are about 30 to 40% lighter than metal cans, transportation costs are reduced. In addition, the stackable design of this packaging also saves on the space required for storage. Product waste is also less than cans.
- Foodservice Benefits: Its rapid dispensing capability saves time in food preparation in commercial kitchens. Its one-handed operation also has a positive impact on hygiene and reduces contamination risks.
4. Sustainability and Environmental Impact
- Reduced Material Footprint: This packaging uses approximately 0% less aluminum than standard cans. It also uses approximately 35% less energy than glass.
- Waste Reduction: Empty product bags can be compressed before disposal. This takes up 20% less space than normal.
- Emerging Recyclability: PET/Al/PE doypack packaging is highly recyclable.
5. Technical Performance Benefits
- Increased Product Shelf Life: Doypack tomato paste can be stored at ambient temperature for up to 24 months.
- Process Compatibility: This packaging is highly resistant to temperatures ranging from -40°C to 121°C. Therefore, it is very suitable for hot filling processes (up to 95 ° C) and aseptic cold filling. Some of them can even be microwaved.
6. Safety and Compliance Benefits
- Increased Food Safety: Tomato Paste Doypack is completely free of BPA or phthalates. Its tamper-evident sealing capability also ensures product integrity. There is no worry about scratches and leakage of packaging ingredients into the product.
- Regulatory Compliance: Royal Foods Tomato Paste product meets all international standards of the food and packaging industry.
Tomato Paste Doypack Production Process
- Tomato Selection: Only fully ripe tomatoes, with a high Brix and minimal defects and spoilage are selected, ensuring optimal flavor and consistency of the final product.
- Washing & Sorting: Tomatoes undergo high-pressure water rinsing and optical sorting to remove impurities.
- Crushing & Preheating: Tomatoes are crushed and rapidly heated to 85–90°C to inactivate enzymes (pectinase, polygalacturonase).
- Concentration Process: The tomato pulp is concentrated in multi-stage vacuum evaporators to achieve a final solids content. Vacuum evaporation preserves natural color, taste, and nutritional value.
Aseptic Processing: High-temperature short-time (HTST) treatment (105–125°C for 30–120 sec) ensures microbial stability. The paste undergoes high-temperature sterilization to ensure microbial safety without preservatives.
- Packaging: Hot-fill (85–90°C) or aseptic cold-fill under nitrogen flushing to prevent oxidation.
Applications in Cooking & Food Industry
Mr.aseptic Foods Tomato Paste doypack are very practical and versatile. This product is essential for everyone from home use to industrial kitchens and food service providers. Let’s take a quick look at its uses:
- Home cooking: Pasta sauces, soups, stews and curries.
- Food service: Pizzas, barbecues and delicatessens.
- Industrial uses: Ketchup, sauces, ready meals and snack production.
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